System for mixing and dispersing powder in liquids
System for mixing and dispersing of
powdery substances with liquid as well as
residue-free emptying of containers when
adding individual components
(concentrates, liquids, paste) from
different transporting containers
(buckets, drums, barrels etc.)
During the manufacturing of products a variety
of additives as individual components in liquid or
powdery consistency have to be added to the product
from different sized and shaped containers.
The required time for the handling is time and cost
intensive as most of these task have to be carried
out manually only.
The ystral Conti-TDS powder wetting machine handles
these tasks operator friendly and economically.
The Conti-TDS circulates the contents of the vessel
(e.g. water basis), creates a vacuum and uses it to
induct powdery or liquid components dust- resp.
residue-free into the liquid phase. Adding the powdery
or liquid components is handled by two different inlets
into the dispersing and mixing head of the Conti-TDS.
By using adequate periphery, such as a container
emptying system, in combination with a ystral Conti-TDS,
different transporting and storage bins may be
completely emptied. The bins are rinsed and washed by a
spray nozzle, using the basic liquid in the vessel.
Additional pumps are not required as this task is
handling by the Conti-TDS as well. After emptying and
cleaning, the empty bins may be disposed without any
problem. The required components will be used up to 100%
as no remnants will remain inside the bin and have to be
considered as wasted.
As all required processing steps (powder induction,
liquid induction, dispersing, pumping, sample
taking, rinsing) are handled by the Conti-TDS,
additional pumps or other equipment is not necessary
any longer.
The system offers a very efficient cleaning of the
whole system.
It can be CIP-cleaned, including the emptying station.
With a pre-set cleaning program all parts in contact
with the product are cleaned completely. Rinsing cycles
and drainage can be set to the requirement of the
respective production.
With the module weighing system the adding of components
may be documented. The individual components are added
by an automatic receipt control system. With receipt
control and monitoring systems all relevant data may be
stored (dosing quantities, speed, temperature, pH
level).
Resume of the mandatory points of the system:
· Residue-free emptying of different sized and shaped
containers
· Dust-free induction and dispersing of powdery
components into the liquid phase
· Economical and operator friendly working procedure
· Add on system to cope with different tasks
· All parts in contact with the product in stainless
steel
· All functions covered by the use of the Conti-TDS
(powder induction, liquid induction, rinsing,
dispersing mixing, sample taking, pumping)
