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Permanent Authentication of Metal

The DatatraceDNA® System Provides Tracking and Authentication of Valuable Components like Weapons, Aircraft Parts & materials such as Composites & Glass.

 

Industrial metals, such as weapons and aircraft parts, present special problems when it comes to marking them for tracking and authentication purposes. External markings such as serial numbers are easily ground off, thereby erasing the origin of the part. Moreover, markers cannot be easily incorporated within the matrix of the metal itself, since they may alter the required] properties of the metal or metal alloy used. How then does one impart metal materials with a unique identifier?

 

One solution to this problem lies in a new technology known as Gas Dynamic Metal Deposition or GDMD, in which CSIRO has a world-leading position (Kaye and Thyer, 2006). In this technique, particles are embedded into the surface of metals by imparting them and their carrier media with specific combinations of kinetic and thermal energies. In effect, particles are accelerated to extraordinarily high velocity while extremely hot and are then made to collide with a metal or metal alloy surface. The process of the resulting collision embeds, impregnates, and welds the particles into the surface of the metal or metal alloy. In effect, the particle becomes part of the metal.

 

GDMD techniques can only be applied using extremely robust particles The DatatraceDNA® markers were found to be robust to the temperatures and pressures created by high velocity molecular explosives. But would they be resistant to the extreme sheer stresses created by high-speed collisions? Most luminescent particles are friable, meaning that their properties are quickly degraded by stresses.

 

Studies therefore examined whether DatatraceDNA® codes could be embedded into various metals using the GDMD technique. These studies were conducted at CSIRO's facility in Clayton in Melbourne, Australia. We can now report that many DatatraceDNA® markers can, indeed be embedded into metals using GDMD. Of particular note is the fact that integrating, impregnating, and welding these markers in this way has no significant deleterious effects to the metal or metal alloy’s crystalline structure, or to the metal or metal alloy’s thermal history.

 

The key, necessary properties of the metal therefore appear to be unaffected by the marking process. Thus, GDMD attachment may be applied after the metal has been manufactured in a particular industrial process. For example, marking of this type may be applied to metal weapon and aircraft parts after their manufacture.

 

This allows parts to be marked individually, in batches, or in any other format that may be desired. The GDMD technique is remarkably quick. A typical part of 100 cm x 100 cm can be indelibly marked with a code over its entire area within, literally, less than one second. This ability to impart an identity to all spots on all of the surfaces of a metal part means that it becomes effectively impossible for someone to erase this identity by grinding it away. 

The identifying code is everywhere and its removal would require thoroughly grinding every single square millimeter of the surface. If any spot, even a microscopic one, is missed, the code remains there and can provide an identity. As with the other techniques described in this work, GDMD application may be performed in such a way that the DatatraceDNA® markers are completely imperceptible and invisible. 

The pictures show metal, glass and brake pad samples marked using GDMD.